palletizing line

The automatic palletizing line is a professional end-of-line stacking equipment specially designed for dry mortar, tile adhesive, putty powder, thermal insulation mortar and other powder building material production lines. The production line integrates automatic pallet feeding, material conveying, positioning, bag grabbing, pallet arranging and finished product output. It can be perfectly connected with mortar packaging machines, sewing machines and conveying systems to replace traditional manual stacking work.

Suitable for 20–50kg bagged mortar products, the equipment supports 24-hour continuous unmanned palletizing. It realizes highly standardized and neat pallet shapes, effectively solving common industry problems such as irregular stacking, pallet collapse, low efficiency and high labor costs. As core intelligent supporting equipment for mortar factories, it is widely applicable for small, medium and large automatic dry mortar production lines.

• Full-automatic Unmanned Operation, Great Cost Reduction: The whole process including pallet supply, bag grabbing, layered stacking and finished product output is fully automatic without manual duty. One single line can replace 3–5 workers, greatly reducing labor and management costs while supporting large-scale continuous production.
• High-precision & Stable Palletizing, Uniform Finished Appearance: Equipped with servo positioning system with repeated accuracy of ±2mm. The equipment stacks bags strictly according to preset programs with uniform force and neat pallet shape. It effectively avoids pallet inclination, collapse and dislocation, optimizing warehouse storage, forklift transportation and container loading efficiency.
• Strong Flexible Compatibility, Multi-product Adaptation: Compatible with dry mortar, tile adhesive, anti-crack mortar, thermal insulation mortar, putty powder and other bagged powder materials. It supports one-click switching of different pallet patterns, layers and material specifications, adapting to 20kg, 25kg and 50kg standard packaging with simple debugging and fast model switching.
• Industrial-grade Stability, Adaptable to Dust Working Conditions: Optimized for high-dust and high-load mortar workshop environments. The whole machine adopts closed protection with dust-proof and anti-corrosion treatment for key components. It supports 24-hour continuous operation with low failure rate and long service life, fully adapting to harsh powder production conditions.
• Intelligent PLC Control, Easy Operation & Management: Adopts intelligent PLC control system with touch screen visual operation. It supports one-click start/stop, automatic counting, self-inspection of faults and production data traceability. Formulas and parameters can be saved and remotely monitored, realizing automatic linkage with batching, packaging and conveying equipment for full-line intelligent production.
• Complete Safety Protection, Secure Production: Equipped with safety light curtain, emergency stop device, overload protection and fault alarm system. Full closed-loop safety protection eliminates mechanical risks and fully complies with industrial safety production standards to ensure personnel and equipment safety.

• Pre-operation Inspection: Check pallet conveying system, grabbing clamps, photoelectric sensors and safety protection devices before daily startup. Clean dust and sundries around the equipment, and confirm no loose circuits or air leakage before operation.
• Standard Material Feeding: Do not process over-weight or over-size bags. Ensure all mortar bags are fully sealed, no powder leakage and no severe deformation to avoid falling bags, disordered pallet patterns and machine jamming.
• Regular Dust Cleaning: Due to large dust in mortar workshops, regularly clean transmission parts, sensor probes and control cabinet interior to prevent sensor failure, motor overheating and circuit faults caused by dust accumulation.
• Periodic Maintenance: Regularly lubricate servo motors, chains, bearings and slide rails. Check fastener tightness and replace worn parts timely to ensure long-term precise and stable operation.
• Prohibit Illegal Operation: Do not enter the working area during machine operation or disassemble safety protection devices arbitrarily. Power off completely during debugging and maintenance to avoid live working risks.

• Fully automatic dry mortar production lines for commercial building materials factories
• Tile adhesive, waterproof mortar and repair mortar mass production workshops
• Putty powder, thermal insulation mortar and floor mortar production enterprises
• Medium and large powder material packaging and palletizing workshops requiring unmanned intelligent upgrading
• Production lines with high requirements for pallet neatness, standardized storage and container loading

• Q1: What kinds of materials can this palletizing line handle?
  A1: It is specially designed for all kinds of bagged dry powder building materials, including dry mixed mortar, tile adhesive, putty powder, thermal insulation mortar, waterproof mortar and other similar powder products.
• Q2: Can the equipment switch between different bag weights and pallet patterns?
  A2: Yes. The PLC system stores multiple preset programs. Users can switch 20kg, 25kg, 50kg specifications and different pallet layers/shapes with one click, suitable for multi-formula production.
• Q3: Is the machine suitable for dusty workshop environments?
  A3: Yes. The whole machine adopts dust-proof, closed and anti-corrosion design for key components, which can adapt to long-term high-dust working conditions with stable performance.
• Q4: Does the system support remote monitoring and automatic linkage?
  A4: Yes. It supports remote operation data monitoring, parameter adjustment and fault query, and can be seamlessly connected with automatic batching, packaging and conveying equipment to realize full-line unmanned production.
• Q5: What is the after-sales service and equipment warranty?
  A5: The equipment enjoys long-term technical support, installation and commissioning guidance, and standardized after-sales maintenance service. We provide professional process optimization suggestions according to customers’ actual production conditions.
• Q6: Can customized models and sizes be provided?
  A6: Customized pallet sizes, stacking heights, efficiency configurations and special anti-corrosion/dust-proof upgrades are available according to customer site conditions and production requirements.